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Mahimman kalmomi: Ma'aunin fasaha na Fanchi, binciken samfur, abubuwan cikawa, cikawa, kyauta, filaye masu ƙara kuzari, foda

Tabbatar da cewa nauyin samfurin ƙarshe yana tsakanin m/max jeri karɓuwa ɗaya daga cikin mahimman manufofin masana'antu don abinci, abin sha, magunguna da kamfanoni masu alaƙa.Ya cika alamar cewa kamfani yana ba da samfurin da ba a biya shi diyya ba;underfills yana nufin cewa ba a cika buƙatun doka ba wanda zai iya haifar da kiraye-kirayen da aiwatar da tsari.

Shekaru da yawa, an sanya ma'aunin dubawa akan layin samarwa bayan aikin cikawa / hatimi.Waɗannan raka'a sun ba masu sarrafawa bayanai masu mahimmanci kan ko samfuran sun cika ka'idojin nauyi ko a'a.Duk da haka, layukan samarwa sun zama mafi ƙwarewa a cikin 'yan shekarun nan.Ikon samar da mahimman bayanai zuwa mai cikawa a cikin ainihin lokaci da/ko zuwa masu sarrafa dabaru (PLCs) waɗanda ke tafiyar da layukan samarwa, ya sanya ma'aunin nauyi ya fi daraja.Manufar ita ce samun damar yin gyare-gyaren cikawa "a kan tashi" don cikekken nauyin kunshin koyaushe yana cikin kewayo kuma an kawar da ba da kyauta mai ƙima na abun ciki na samfur.

Wannan ikon yana da fa'ida musamman ga masu cika buƙatun ƙira waɗanda galibi ana amfani da su don samfuran foda.Misalai sun haɗa da:

Abinci:Gari, cake mix, ƙasa kofi, gelatin Abin sha: Foda abin sha cakude, maida hankaliPharmaceuticals/magungunan gina jiki:Magungunan foda, furotin foda, kayan abinci mai gina jikiKulawar mutum:Jariri/talcum foda, tsaftar mata, kulawar ƙafa Masana'antu/gida: Foda harsashi, abubuwan sinadarai

Ma'anar: ma'auni mai girma mai girma

Filler auger ɗin ƙarami shine injin cikawa wanda ke auna samfur, yawanci foda ko daskararru mai gudana kyauta, ta amfani da auger wanda ake juyawa don ƙayyadadden adadin juyi a cikin hopper na juzu'i don fitar da ƙarar samfurin da ake buƙata.Babban fa'idar waɗannan injunan shine ikon sarrafa ƙura yayin aikin cikawa kuma saboda haka ana amfani da su sosai don foda da ƙura mai ƙura mai ƙura.Don rama canje-canje a cikin ɗimbin yawa na samfur, ana yawan amfani da filayen auger tare da kayan aunawa kamar ma'aunin awo.Fillers na wannan nau'in sun dace da cika samfurori a duka ƙananan gudu da matsakaici.

Volumetric auger filler: halayen aiki

Halayen ƙima na samfuran foda da aka cika da masu cika juzu'i suna tasiri ta nawa ne a cikin hopper mai cika.Misali, idan hopper ya cika kusa da iya aiki, samfurin da ke ƙasa ya zama mai yawa.Yayin da abin da ke cikin hopper ke ciyarwa (ta hanyar auger/time screw) kuma ya cika akwati, ragowar samfurin ba shi da yawa, yana buƙatar cika girma don gamsar da buƙatun nauyi.

A cikin wannan yanayin, ana iya samun gagarumin canji a cikin sa'o'i tsakanin sama da ƙasa.Idan ba a kama waɗannan a matakin ma'aunin nauyi ba, an ƙi ƙima fiye da kaso mai karɓuwa na aikin samarwa kuma galibi ana lalata su.Ba wai kawai abin da aka samar ya yi tasiri ba, amma kayan marufi da farashin aiki kuma sun fi girma.

Hanyar da ta fi dacewa ita ce a yi amfani da damar amsawar ma'aunin mai duba don gaya wa filler a ainihin lokacin da ake buƙatar gyara.

Bayan kayayyakin foda

Ƙarfin ma'aunin dubawa don ba da amsa ga mai cikawa da/ko ga PLCs waɗanda ke gudanar da layin samarwa baya iyakance ga samfuran foda.Hakanan yana da mahimmanci ga kowane samfur inda za'a iya daidaita ƙimar cika ko ƙara "a kan tashi." Akwai hanyoyi da yawa don ba da bayanan amsawa.Hanya ɗaya ita ce samar da bayanin nauyi akan kowane fakiti.PLC na layin samarwa na iya ɗaukar wannan bayanan kuma ya haifar da duk wani mataki da ya dace don kiyaye cikawa cikin kewayon da ya dace.

Inda wannan ikon ya zama mafi mahimmanci ga mai sarrafa abinci shine a rage yawan kyauta da ba a yi niyya ba.Misalai sun haɗa da slurries mafi girma da kuma ɓarna a cikin miya, biredi, pizzas da sauran abincin da aka shirya.Baya ga cikewar auger (wanda aka ambata a cikin sashin samfuran foda), fistan da filaye masu jijjiga kuma na iya amfana daga bayanan amsawa.

Ga yadda yake aiki

A lokacin samarwa, ana auna matsakaicin nauyi akan adadin samfuran da aka riga aka ƙaddara.Ana ƙididdige karkatar da maƙasudin ma'aunin nauyi da ɗaukar mataki lokacin da ake buƙata ta hanyar siginar gyara ra'ayi zuwa mai filler daga ma'aunin dubawa.Ana amfani da jinkiri don guje wa gyare-gyaren da ya wuce kima lokacin da filler ke cikin lokacin farawa ko bayan canjin samfur.

Manajan shuka na iya amfani da software na zaɓi na duba awo don ciyar da bayanai zuwa ga filler.A madadin, za a iya aikawa da ma'aunin ma'aunin awo zuwa mafi ƙaƙƙarfan software na samarwa wanda mai sarrafawa zai iya amfani da shi don sarrafa sigogin masana'anta.

Yaushe ne lokacin da ya dace don ƙara aikin martani?

Manajojin tsirrai da kamfanoni suna ci gaba da kallon kashe kashen babban birnin da kuma lissafin yadda ake biyan su.Ƙara irin wannan nau'in ayyuka zuwa aikin samarwa na iya gane biya a cikin madaidaicin lokaci, saboda fa'idodin ceton farashi da aka zayyana a baya.

Lokacin da ya dace don yin bitar zaɓuɓɓuka shine lokacin da ake ƙirƙira sabon layin samarwa ko lokacin da ake sake duba masu filaye da ma'aunin awo don ingantaccen aiki.Hakanan yana iya zama dacewa lokacin da aka yanke shawarar cewa akwai kaso mai tsada na sharar kayan masarufi saboda cikawa, ko kuma idan yawan cikar cikawa yana jefa kamfanin cikin haɗari na matakan tsari ko korafin masu amfani.

Ƙarin abubuwan la'akari don ingantaccen ma'aunin dubawa

Yana da mahimmanci kuma kada a manta da wasu ƙa'idodi na asali don ingantaccen aikin ma'aunin awo.Waɗannan sun haɗa da:

Nemo ma'aunin ma'aunin ma'aunin ma'auni kusa da na'urar

• Ajiye ma'aunin ku a cikin gyara mai kyau

Tabbatar cewa an haɗa siginar amsa da kyau tare da filler

Tsayar da gabatarwar da ta dace (tazara, farar) na samfur ga ma'aunin abin dubawa

Ƙara koyo

Fa'idodin kuɗi na kowane kamfani na iya bambanta sosai dangane da adadin da farashin kyautar samfur wanda za'a iya ragewa sosai tare da mahimman bayanai na ainihin lokaci.

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